Operations & Engineering

Put years of operational knowledge in every engineer’s hands

The history of every machine sits in work orders, incident reports and senior engineers’ memory. Bastion brings it together when something goes wrong, before the crew leaves for site.

ExampleCompressor K-201
Decides: Chief engineerDecides: Chief engineerDecides: Chief engineerDecides: Chief engineer

How it works in practice

A signal from the equipment

Vibration on compressor K-201 rises above the limit. The shift engineer asks Bastion what has happened to this machine before and what to check first, in the same words they would use with a colleague.

Decides: Chief engineer

K-201: vibration 7.1 mm/s, limit 4.5

The full history in one place

Bastion collects everything about K-201: repairs, incidents, work orders, inspection reports and the manufacturer’s manual. Records from different systems and different years line up on one timeline.

Decides: Chief engineer

11 events since 2019 from 4 systems

Similar cases and what helped

Bastion finds two earlier episodes with the same vibration pattern. Both times the cause was the drive end bearing, and after the second repair the coupling also had to be aligned.

Decides: Chief engineer

2021 and 2024: drive end bearing replaced

A briefing before the job

The crew gets a short briefing: what to check, which spare parts to take and which safety rules apply to this job. The chief engineer approves it before anyone leaves for site.

Decides: Chief engineer

Briefing ready: checks, spare parts and permit to work

More ways the team uses it

  • Incident analysis

    Ask: Prepare an incident report for yesterday’s pump trip at station 3.

    You get: A draft with the timeline, likely causes and links to the logs and work orders.

  • Maintenance planning

    Ask: Which machines on line 2 are due for service next quarter, given their history?

    You get: A list ranked by risk, with the history behind each machine.

  • Technical documentation

    Ask: What is the tightening torque for the flange bolts on K-201?

    You get: The value from the manufacturer’s manual with a link to the page.

Works with

  • Maintenance management system
  • Equipment passports and manuals
  • Shift and incident logs
  • Sensor data archive
  • Drawings and work procedures

Bastion works with the laws and industry requirements of any jurisdiction. Your rules become sources it checks against.

Where we start

We start with one group of critical equipment and its full maintenance history.

What we measure

  • Time to prepare a crew for a job
  • Time per task
  • Share of results with no edits
  • Number of runs
Pilot

Start with one process

A pilot takes three to four weeks. We choose one process with your team, connect one system and measure the result on real tasks.

  1. 01Choose one process
  2. 02Connect one system
  3. 03Work on real tasks
  4. 04Measure and decide

Your data already belongs to you. Your AI should too.